I have a 1997 Jeep Cherokee when I bought it I knew I was going to have to replace atleast one side because there was a big hole in it, the other side looked solid from underneath but after I got it home I pulled out the floormat and the entire carpet under the floormat was an orange-brown color so I peeled back the carpet a bit and sure enough it was rusty as hell on the top side and felt weak when I pushed on it so I gave it the screwdriver test and tapped on it with a screwdriver and sure enough it went right through, so I am going to have to replace both sides now and Im hoping the rear section isnt as bad.
I would like to fix this jeep the right way and not just weld in sheet metal to patch it, the problem I am having is I am only able to find floor pans for cherokees up to 1996. Is there really that much of a difference between the earlier cherokees and the 1997-2001 models that the floor pans from a 96 wouldnt work? I have found floor pans through shermanparts.com and discountjeepparts.com and both only have pans for years up to 1996. Can anyone tell me if those pans will work? Thanks alot.
I don't know about a whole floor pan, sorry. I just patched a bunch of large holes with rivets, rubber splicing tape (as a gasket), and galvanized sheet metal (2-layers thick). So far so good.
I think most people go looking for a cleaner XJ when they discover how rusty theirs is. One of the main reasons is their is no frame. If your floors are that bad, your c-channels and other structural elements may also be very rusty...
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Looking for a decent low profile or tube bumper for my '88 XJ.
Also, a gutter-mounted sturdy roof rack.