I was hoping to get some tips on trimming my fenders. I got my 35s today and theyre getting put on tommorrow, i was hoping for some tips and pics.
Especially about what to use to trim, where to trim, etc.
I was told to make a line above the stock flare line on the front and use a grinder to cut the line. Im assuming that this is okay for 35s on a 6.5" lift, is that too much trimming?
Use a grinder or cut off wheel on rears. The fronts are thiner and can be cut with Left cut and Right cut tin snips. I simply followed the body line on the fronts. When you remove the flare the fender has a mounting flange. I simply cut it off and left the 1/2 inch bend on. Also there is a support brkt., remove it. I also removed all inner (plastic) fenders. If you cut much higher into the fender you my have to relocate or toss your washer bottle.
Trimming to get the tires to fit or trimming to get the tires to fit cause your going to wheel it?
If you just want the tires to fit so you can drive it you'll only need to trim about 5 mins worth of trimming.
The rear's will fit without any trimming at all. If we can fit 33's under Rebecca's XJ in the rear WITHOUT touching anything you'll be fine with 35's and 6.5" of lift.
The front only requires about 5" of trimming to get them to fit. It's basicly from the 1st body line down about 2". Your only trimming so you can clear the fender when your turning. I've attached a photo of my MJ to show what I'm talking about. It's from where I cut the flare down.
Now if your wanting to trim cause you want to stuff your tires WAY up into your fender wells than thats another story that we'll go into later.
As for the tool to use, I've had best results with a dremel tool with the Heavy Duty cutoff wheels (they sell them in a pack of like 5 or 6 for $5); or I've had good luck with a hand jigsaw with a very fine metal blade in it.
Search for a post by Andy of his fender trim. We did it in about 2-3 hours with great results.
Here is the photo's of Andy's trim job we did. CLICK ME
The front's we used a hand held jigsaw and made 1 continious cut with a high DPI metal cutting bit. Andy used the saw why I held the fender tight (it likes to vibrate) and just took our time. I would recomend putting a good amount of tape over the paint first as the jigsaw will possiably rub it off.
As far as the line to cut, if you look at Andy's photo's I've always just cut it on that line. I fit 35's on my XJ with the same amount trimmed with a 5" coil under the front and can still flex it to full stuff (bumpstoped correctly).
As far as the rear's I've always done the cut and fold method. Simply cut relief cuts every 2-3" (more in the corners) to where you want the fold to be. Than take a rubber mallet and bend over the folded area into the innner fenderwell. The paint will probally chip, so be prepared to paint a small area with bedliner (or something).
The problem with the rear is the fact of the pinch welds. You can only trim very minimally and keep the fenders together. The cut/fold method you don't have to "trim" any metal off, your simply cutting relief cuts and folding the metal over on intself.
Here is a link to ThreeEes99's build, it has pics and explaination on how to do the rears. Should give you a better understanding of what is going on in the rear.
I have only used a dremel and jigsaw to do this. I am not going to knock anyone that has used a different method but I think that the jigsaw seemed the most controlable. It would scare me to use a cutoff wheel. I got frustrated with the dremel when I used it.
My two cents would be to go with the Jigsaw, and have someone hold the front fender. Tape off the line that you want to cut (this will help keep the line straight and protect your paint from being scratched by the saw) and then just take your time. I think that mine look awsome, the lines are almost perfect.
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'99 XJ, 5.5" lift, 33" MT's '11 Dodge Charger
I miss the days that they made toys that could kill a kid.
Me and andy used the jigsaw on mine and it went pretty good. Just make sure you buy some good blades or you will be making a trip back into town for more. It went really smooth once i got over the fear of cutting up my fenders.
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1996 Grand Cherokee Limited 3.5" rough country, 265 courser at's, roof rack, winch bumper, dana 44, 8,000 lb. winch
Here's a pic of mine - course I would have made it more "look friendly" if it was my daily driver. I used a grinder, and then also made approx 3/4" slits upwards and bent a small portion of the fender over to make a smooth lip.
Here is mine with 4.5" of lift and 33x14x15 tires.
Course with mine being rather old and being in the rust belt I also did the rear quarter panel tuck too.
course even with the trimming and lift, the tires can just slightly rub the rear. They may more once I get longer shocks to extend my travel - lol, guess I'll have to trim more
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07 Powerwagon, pretty much stock besides Line X bedliner and dual exhaust. Quad cab, fully loaded (minus nav), etc
92 XJ sport, 33" boggers, 4.56 gears, rear locker, more to add
07 Arctic Cat 400 4x4, lockers front and rear, 2500lb MM winch